The Approach for Chalice Tee

I treated this as a true design problem rather than a decorating exercise. The process began with hand-drafting each panel—sleeves, body, neckline—measuring and iterating until the proportions felt right for a cropped, contemporary silhouette. From there, I explored fabric treatments, testing multiple acid wash intensities to find a blend that felt worn-in without losing structure. The first sample came back with an uneven wash and slightly off cut. The second nailed the fit and wash but felt too lightweight, and DTG printing didn't hold on the treated fabric. After reworking the fabric composition and simplifying the graphic to better align with the original vision, the final version came together—a garment that couldn't have been pulled from a catalog.

My Process

Pattern Drafting: Hand-drafted each panel from scratch, creating prototypes to dial in the desired fit before sending to production.

Wash Development: Tested multiple acid wash treatments to achieve the right texture and color variation without compromising fabric integrity.

Iterative Sampling: Produced two sample rounds, adjusting cut, fabric weight, and print method based on each prototype's shortcomings.

Design Refinement: Simplified the graphic direction after sampling, settling on a quieter aesthetic that better served the garment's overall presence.

White Tee Fashion Custom
White Tee Fashion Custom
White Tee Fashion Custom

Results and Impact

The Chalice Tee proved that building from scratch isn't just about differentiation—it's about control. By owning every stage of production, I could iterate on fit, fabric, and finish until the garment matched the original vision. The final piece stands apart from blank-based alternatives not because of a louder graphic, but because the shirt itself was designed with intention. This project reinforced a core principle: when the foundation is custom, the ceiling is higher.